Electrical Installation for Continor Injection Moulding Factory

Project Overview

Continor, a new factory located in Knowsley Industrial Park, specialises in injection moulding and the manufacture of plastic bins. To support high-capacity production and ensure resilient electrical distribution, a comprehensive electrical infrastructure was designed and installed. The project encompassed HV distribution, transformer installation, LV distribution, and extensive power and containment systems.

Scope of Works

• Installation of a new HV Ring Main Unit (RMU).
• Supply and installation of a new 11kV Transformer.
• Installation of a 6000A busbar trunking system feeding the main LV switchboard.
• Design, supply, and installation of a new main LV switchboard tailored to injection moulding plant requirements.
• Installation of heavy-duty ladder rack containment system throughout production and plant areas.
• High current power supplies installed to multiple injection moulding machines.
• Integration of machine power, controls, and sub-distribution boards.
• Testing, commissioning, and client handover with full O&M documentation.

HV Transformer and RMU Installation

6000A Busbar System

Main LV Switchboard Installation

Containment and Ladder Rack Systems

Injection Moulding Machines High Current Power Supplies

Additional Electrical Works

Conclusion

The complete turnkey installation has provided Continor with a robust electrical infrastructure to support its high-demand injection moulding operations. With a dedicated HV supply, transformer, 6000A busbar system, and custom LV switchboard, the facility benefits from reliable and scalable power distribution. The heavy-duty containment and high-current supplies ensure efficient and safe operation of the production machinery, delivering a future-proof electrical solution for the factory.